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Comprehensive Thin Brick Installation Master Guide

Install steps, tools, and tips for Comprehensive Thin Brick Installation Master Guide

The Ultimate Guide to Installing Brickwebb® and Thin Brick

This master guide covers everything you need to know about preparing your surface, selecting tools, and applying Old Mill thin brick systems for a professional, long-lasting finish. By following these expert steps, you ensure both aesthetic beauty and structural integrity.

Required Tools for the Job

  • Standard tile saw or hand grinder with a diamond masonry bit for clean, precise cuts.
  • 3/8" notch trowel for consistent adhesive application.
  • Grout bag and brick jointer (tucking tool) for a traditional masonry finish.
  • 4' level, chalk line, tape measure, and a 5-gallon bucket for mixing.
  • Safety gear: N95 mask, safety glasses, and durable work gloves.

Surface Preparation & Approved Substrates

Brickwebb is engineered for versatility and can be adhered to most clean, flat, and sound surfaces. Here are the most common scenarios:

  • Drywall (Unfinished or Painted): The most common interior surface. Ensure it is dust-free. If the paint is high-gloss, a light sanding is recommended to improve the bond.
  • Cement Board (CBU): The preferred choice for wet areas like backsplashes or exterior applications over framing. It provides superior moisture resistance.
  • Masonry/CMU: Perfect for concrete or cinder block walls. Ensure the surface is free of loose mortar and has not been treated with wax-based sealers.
  • Wood Subfloors: When installing as flooring, always use an uncoupling membrane (like Schluter-DITRA) to prevent the bricks from cracking during floor movement.

Pro-Tips for Layout and Cutting

If a single brick happens to detach from the mesh during transport, simply apply a small amount of adhesive to the back and press it into place during installation—it will not affect the final result. For corners, we strongly recommend using Old Mill Corner Bricks; these L-shaped units wrap around the edge, making the wall look like traditional 4-inch thick masonry.

Grouting and Finishing

Allow the adhesive to cure for at least 24 hours before grouting. Use a Type S mortar mix or a high-quality sanded tile grout. Unlike ceramic tile, you should use a grout bag to inject mortar into the joints, avoiding the face of the brick. Once the mortar is 'thumbprint hard,' use your jointer tool to strike the joints for a clean, professional depth.